In the mass production of automotive condensers and intercoolers, fin-forming speed is the primary driver of line throughput. The WDL-60-P system integrates the HDV-E600-4T3.7B high-performance frequency inverter, enabling a stable feeding speed of 40m/min. This power configuration not only boosts the cut-off frequency to 60 times/min but also ensures the consistency of fin geometry through precise tension compensation. This prevents the common issue of wave-summit stretching distortion often seen in conventional equipment during high-speed runs.
Heat exchanger core stacking requires extreme consistency in fin length. Leveraging its centralized PLC control system, the machine achieves a physical cutting accuracy of ±0mm. The technical core lies in the system's ability to precisely trigger the cutting mechanism at the fin summit. This "zero-error" performance eliminates cumulative tolerances during continuous processing, ensuring that fins fit perfectly with cold plates or flat tubes prior to vacuum brazing, fundamentally securing the sealing and thermal efficiency of the heat exchanger.
To accommodate diverse specifications from condensers to industrial oil radiators, the WDL-60-P features a replaceable forming device design. All operational logic—from production counting to emergency shutdown protection—is managed within a closed-loop automated system. The reserved interface allows for seamless connection to fin collection units, which, combined with the compact footprint of 4900×760×1900 mm, optimizes floor space utilization. This parametric-managed flexible production line provides heat exchanger manufacturers with superior process agility.
In the mass production of automotive condensers and intercoolers, fin-forming speed is the primary driver of line throughput. The WDL-60-P system integrates the HDV-E600-4T3.7B high-performance frequency inverter, enabling a stable feeding speed of 40m/min. This power configuration not only boosts the cut-off frequency to 60 times/min but also ensures the consistency of fin geometry through precise tension compensation. This prevents the common issue of wave-summit stretching distortion often seen in conventional equipment during high-speed runs.
Heat exchanger core stacking requires extreme consistency in fin length. Leveraging its centralized PLC control system, the machine achieves a physical cutting accuracy of ±0mm. The technical core lies in the system's ability to precisely trigger the cutting mechanism at the fin summit. This "zero-error" performance eliminates cumulative tolerances during continuous processing, ensuring that fins fit perfectly with cold plates or flat tubes prior to vacuum brazing, fundamentally securing the sealing and thermal efficiency of the heat exchanger.
To accommodate diverse specifications from condensers to industrial oil radiators, the WDL-60-P features a replaceable forming device design. All operational logic—from production counting to emergency shutdown protection—is managed within a closed-loop automated system. The reserved interface allows for seamless connection to fin collection units, which, combined with the compact footprint of 4900×760×1900 mm, optimizes floor space utilization. This parametric-managed flexible production line provides heat exchanger manufacturers with superior process agility.
